Superdek® Technical Information

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Design considerations

The minimum roof pitch for Superdek is two degrees (1 in 30). The 762mm coverage of Superdek provides easy handling and installation. Superdek roofing is subject to thermal expansion, particularly on darker colours. The maximum length before an expansion joint is required is 24 metres for lighter colours, and 16 metres for darker colours.

Material Specifications

Material Specifications
Material Properties Finish 0.35 BMT 0.42 BMT 0.48 BMT
Total Coated Thickness (TCT) mm Zinc/alum 0.40 0.47 0.53
Colour 0.43 0.50 0.56
Mass (kg / linear metre) Zinc/alum 2.74 3.26 3.70
Colour 2.79 3.32 3.76
Mass (kg / square metre) Zinc/alum 3.60 4.28 4.86
Colour 3.67 4.35 4.93
Yield (square metre / tonne) Zinc/alum 277.9 233.8 205.9
Colour 272.3 229.8 202.8
Tensile Strength (MPa) Zinc/alum & Colour 550 550 550
Width Coverage (mm) Zinc/alum & Colour 762 762 762
Sheet Tolerances (mm) Length & Width ±5 ±2 ±5 ±2 ±5 ±2
Minimum Roof Pitch Zinc/alum & Colour N/A

Spans

Spans are determined by wind speeds for non-cyclonic areas. For domestic applications, the pressures and spans are based on a maximum: eaves height of six metres, roof pitch of 35 degrees and total roof height of 8.5 metres. For commercial and industrial applications, tables are based on a maximum overall height of ten metres and a 500 year design return period.

Roofing calculations are based on Cpe=-0.9 and Cpi=0.2, walling is based on Cpe=-0.65 and Cpi=0.2. A local pressure factor, Kl=2.0 has been used for all roofing and walling spans for both strength and serviceability limit states. Roof spans allow for loads incidental to maintenance.

All pressures have been determined assuming the wind loading in any direction is not affected by topography. The following shielding factors have been used for each of the terrain categories: Category 3 = 0.85, Category 2.5 = 0.95, and Category 2 = 1.

The carport and verandah spans only apply to structures not enclosed by peripheral walls. Spans are based on Cpn=-0.9 and Kl=1.5 applied over the entire span, and are suitable for all span types. Loads on supporting purlins may limit these spans.

Stratco can provide additional engineering advice if any design parameters vary from those above.

Spans (mm)
BMT Application Span Type N1 (W28) N2 (W33) N3 (W41) N4 (W50)
0.35 mm Walling Single 1700 1700 1600 1450
End 2200 2200 2000 1550
Internal 2500 2500 2250 1700
0.42 mm Roofing Single 1150 1150 1150 1150
End 1350 1350 1350 1350
Internal 1900 1900 1900 1500
Walling Single 2350 2100 1850 1700
End 2850 2550 2250 1700
Internal 3000 3000 2600 1950
0.48 mm Roofing Single 1700 1700 1700 1500
End 1900 1900 1900 1500
Internal 2600 2600 2350 1800
Walling Single 2800 2400 2000 1950
End 3200 2950 2550 2050
Internal 3300 3300 2900 2250

The values are determined by wind speeds for non-cyclonic areas and are for use with steel supports with a minimum thickness of 0.75mm, G550.

Maximum Recommended Spans

Maximum Recommended Spans (mm)
Span Type Roofing (BMT) Walling (BMT)
  0.42 mm 0.48 mm 0.35 mm 0.42 mm 0.48 mm
Single Span 1150 1700 1700 2350 2800
End Span 1350 1900 2200 2850 3200
Internal Span 1900 2600 2500 3000 3300
Un-stiffened Overhang 200 250 150 200 250
Stiffened Overhang 300 350 300 300 350

Roofing spans are limited, based on typical maintenance foot traffic. Walling spans are based on N1 (W28) wind loading. The values are for use with steel supports with a minimum thickness of 0.75mm, G550.

Domestic Carport / Verandah Spans

Domestic Carport / Verandah Spans (mm)
Wind Classification Base Metal Thickness
0.42 mm 0.48 mm
N1 (W28) 2400 2700
N2 (W33) 2400 2700
N3 (W41) 1900 2100
N4 (W50) 1500 1700

The values are for use with steel supports with a minimum thickness of 0.75mm, G550.

Wind Load Conversion

For domestic applications use the appropriate wind classification for the area. To read the span tables for commercial and industrial applications, select the region and category for the area, then convert it to the correct classification using table below.

Wind Load Conversion
Wind Classification (Domestic) Region & Category (Commercial / Industrial)
N1 (W28) Reg A, Cat 3
N2 (W33) Reg A, Cat 2.5 - Reg B, Cat 3
N3 (W41) Reg A, Cat 2 - Reg B, Cat 2.5
N4 (W50) Reg B, Cat 2

Wind Capacities

Wind Capacities (kPa)
BMT Span Type Limit State 900 1200 1500 1800 2100 2400 2700 3000 3300 3600
0.35 mm Single Serviceability 2.19 1.68 1.36 1.06 0.76 0.45 - - - -
Strength 6.64 4.83 3.06 2.61 2.14 1.67 - - - -
End Serviceability 2.45 2.08 1.86 1.64 1.30 0.95 0.61 0.27 - -
Strength 6.50 5.00 3.75 2.50 2.17 1.83 1.50 1.17 - -
Internal Serviceability 3.68 2.68 2.10 1.53 1.33 1.14 0.94 0.75 - -
Strength 6.67 5.33 4.21 3.08 2.69 2.29 1.90 1.50 - -
0.42 mm Single Serviceability 3.72 2.64 1.73 1.33 0.94 0.55 0.39 0.23 - -
Strength 7.18 5.42 4.17 3.53 2.89 2.25 1.88 1.50 - -
End Serviceability 4.59 3.64 2.68 1.73 1.41 1.09 0.77 0.45 - -
Strength 6.23 5.04 4.10 3.17 2.81 2.46 2.10 1.75 - -
Internal Serviceability 5.61 4.33 3.15 1.98 1.67 1.36 1.18 1.00 - -
Strength 7.15 5.58 4.58 3.58 3.19 2.79 2.40 2.00 - -
0.48 mm Single Serviceability - 3.55 2.73 1.91 1.09 0.95 0.80 0.65 0.51 0.36
Strength - 6.61 5.79 4.98 4.17 3.58 3.00 2.42 1.83 1.25
End Serviceability - 4.36 3.43 2.50 1.57 1.35 1.13 0.91 0.69 0.47
Strength - 5.21 4.57 3.93 3.29 2.97 2.64 2.32 1.99 1.67
Internal Serviceability - 4.64 3.79 2.94 2.09 1.61 1.40 1.18 0.97 0.75
Strength - 5.92 5.21 4.50 3.79 3.08 2.77 2.46 2.15 1.83

The values are for use with steel supports with a minimum thickness of 0.75mm, G550.

Water Carrying Capacity

Maximum Roof Run For Drainage (m)
Roof Slope Peak Rainfall Intensity (mm / hr)
150 180 200 250 300 350 400 450
188 157 141 113 94 80 70 62
231 192 173 138 115 99 86 77
298 249 224 179 149 128 112 99
7.5° 366 305 274 219 183 157 137 122
10° 424 353 318 254 212 181 159 141
15° 522 435 392 313 261 224 196 174

The peak rainfall intensities shown represent a 100 year average recurrence interval (ARI) for a five minute rainfall duration. If roof penetrations exist, the total roof run will generally be greater than the distance from ridge to eaves at the location the penetration interferes with the runoff. Contact Stratco if further advice is required.